Automated Storage & Retrieval System

Automated Storage & Retrieval Systems (ASRS)

Automated storage & retrieval systems is the solution for optimizing storage, preparation and dispatch of goods.

High bay

Wipro Pari has experience in developing automated warehouse systems designed to increase capacity, reliability and performance while allowing direct access to each pallet. As a result, it can leverage available space in existing structures and reduce storage space by up to 40 per cent compared to traditional solutions. Our solutions are designed to work in narrow aisles, beyond 35 m high off the ground, provide high-density storage and automated operation.

High Density

Powered by an electric motor, the pallet shuttle, is a high-density storage system that runs along rails inside a storage channel. By replacing forklifts, this radio shuttle solution considerably reduces operating times. In addition, it enables SKUs to be grouped by channels rather than by entire lanes.

Wipro Pari Solutions are designed to provide versatility and control for any warehouse design. Fully compatible with any size pallet, the unit load racks can be single-deep, double deep or triple deep to maximize capacity. In addition, we can customize the system for the application and storage requirements of each application.

    Benefits and Advantages

    • Total control over inventory management
    • Fully automated entry and exit of products
    • Integrated management software coordinates all warehouse movement
    • Greater diversification of items/products
    • High productivity through enhanced throughputs
    • Greater capacity in Smaller Footprint
    • Reduced operating costs
    • OSHA Friendly Ergonomics with 100% human safety
    • Traceability – System keeps a trace of all material stored in various pallets

    Stacker Crane Based

    Miniload ASRS

    Stacker Crane with Aisle Changer

    Mother-Child Shuttle

    Slide
    Case Studies
    A leading food products company

    Application: Storage Automation for Food Products in Cold storage
    Stacker Mechanism: 22 meter height,
    Challenges Faced: Temperature in the cold storage was 2-8 degrees Celsius, hence it was not suitable for manual handling. Low productivity, Low storage
    Solution: ASRS implementation helped to eliminate manpower dependability through complete automation
    Benefit:
    • Increased productivity
    • Increased storage due to maximum height utilization
    • 24 x 7 operations

    ASRS stacker crane based

    Slide
    Case Studies
    A leading pharmaceutical company

    Application: Warehouse Automation for RM/PM & FG
    Stacker Mechanism: 16.5 meter height,
    Challenges Faced:
    • Handling of wide range of SKUs
    • Inaccurate dispensing
    • Material Damage
    Solution: ASRS implementation helped to automate storage & retrieval precisely through barcode based traceability
    Benefit:
    • Accurate dispensing of RM/PM & FG
    • Cost effective solution due to aisle changing stacker crane technology
    • Possibility of material damage eliminated due to Manless Handling

    ASRS with Aisle Changing Car

    Slide
    Case Studies
    A leading automobile company

    Application: Storage Automation
    Component: Part
    Stacker Mechanism: 6.3 meter height, Travel Speed- 2.5m/sec
    Takt Time: 100 Sec (Per pallet basis)
    Throughput: 36/hour

    Miniload ASRS

    Slide
    Case Studies
    A leading Textile Company

    Application: Storage Automation for Textile Industry
    Stacker Mechanism: 25 meter height,
    Challenges Faced: Managing 1200 types of SKUs, Shortage of space, Manpower dependency
    Solution: ASRS implementation helped to manage wide range of SKUs in lower space automatically
    Benefit:
    • Smooth & Accurate Dispatches
    • Increased storage due to maximum height utilization
    • 24 x 7 operations

    Unit load ASRS

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    Vital Stats

    Material Handling Lines

    Achieved JPH (Jobs/hr.)

    Product Types Handled