Jigs and Fixtures Design

Ensuring customized design of jigs and fixtures according to customer requirements to aid in production increase, cost reduction, interchangeability and high accuracy of parts, reduction of the need for inspection and quality control expenses.

• Identification of clamps position
• Neatness of work piece and standardization
• Idle time and set-up reduction
• Generation of 3d Model, Part Design
• Tool Assembly Layout and detailed tool designing
• Validation using Software functionality
• Associativity to part design
• Risk Assessment

Plant Capacity Enhancement & Productivity Improvement Analysis

Carried out by analysing bottlenecks of existing plant and suggesting changes in the routing, scheduling of processes, increasing shop floor area or by introducing new equipment. Digital simulation of existing and proposed layout helps in lowering costs and enhancing capacity.

• Current Layout Capacity Analysis
• Bottleneck Analysis and Gap Analysis
• Alternative Factory Layout Development and Simulation
• Proposed Layout Analysis and Testing by simulation
• Implementation of New Layout

Robotics Off-Line Programming

simulating an offline graphical 3D model to create optimal program paths to perform specific tasks. Aids in visualizing robot movements, reachability analysis, collision, near-miss detection and cycle time reporting. Enormously decreases the adoption time thus enabling robotization of short-run production.

• Creation of 3D Model
• Verification of 3D Model
• Creation of optimal Program paths
• Offline simulation of robot movement
• Reachability Analysis and Collision detection
• Uploading the program onto on site robot

Human Simulation

Worker operations are digitally simulated using digital manufacturing tools and optimal paths are obtained to maximize worker utilization and increase throughput.

• Identification of task and processes carried out by a worker
• Optimal Path creation
• Analysis via Virtual Simulation
• Analysis of safety, performance and feasibility
• Ensuring Compliance with Ergonomics Standards
• On-site implementation

CAM Programming

Computer Aided Manufacturing (CAM) is the use of software to control machine tools and related ones in the manufacturing of workpieces. CAM Programming aids in digital creation and validation of design components having increased complexity and sophistication by using high-end CAM software.

• Choose Approach
• Development of 3D Model
• Generation of G Codes, Toolpaths
• Analysis and Simulation of job
• Verification of Program
• Implementation on CNC Machines

Quality Documentation

Automating and simplifying management of quality documentation and processes with the help of Quality Management System (QMS), helps in coordinating and directing an organization’s activities to meet customer and regulatory requirements and improving its effectiveness and efficiency on a continuous basis.

• Determination of Scope & Identification of processes
• Listing out Job titles and defining roles
• Determining inputs and outputs
• Creation of a Process Flow Diagram (PFD)
• Testing of Processes and Reviewing of Document
• Updating the document with time

Green Field Projects

• Factory Design
• Alternative Factory layouts
• Shop floor visualization
• Factory Plant Simulation
• Evaluate alternative factory configurations
• Final Decision